How to Remove Stuck Drill Bit from Keyless Chuck

Remove Stuck Drill Bit from Keyless Chuck

Power drills are an inseparable part of your toolbox. From drilling holes to repairing broken appliances, it is handy in almost every situation. But what to do when your drill bit gets stuck?

Drill bits are prone to getting stuck now and then. Repairing a stuck drill bit takes some effort and the solutions to a stuck bit may vary depending on the situation. But, with proper instructions, it’s a piece of cake.

In this guide, we’ll provide you with all the useful information regarding how to remove stuck drill bit from keyless chuck.


Why do Drill Bits Get Stuck?

Like any other piece of machinery, power drills are bound to malfunction at some point, and stuck drill bits are one of the most common issues owners face. There are several reasons why drill bits get stuck.

First, the most common reason for a stuck bit is the lack of proper lubrication. Oiling is an essential part of drill maintenance. This makes it easier for it to slide in and out.

In other cases, they could be over-tightened. When drilling on a surface, constant vibrations could pull the chuck even tighter on the drill bit. By the time you want to take it out, it could be very tight. 

You should always make sure that you are using the right bit attachment for the job. For instance, some bits are designed for metal, whereas some are made for softer surfaces.

By using the right drill bit, you eliminate the chances of it getting stuck or being broken while you are drilling into the material.

5 Ways to Remove Stuck Drill Bit from Keyless Chuck

Stuck drill bits are a very common problem. Follow the simple steps below to easily solve this issue –

Method 1 – Lightly Strike the Chuck with Hammer

Sometimes the drill bit can get stuck in the chuck at an odd angle. This makes it hard for the bit to come out smoothly. To solve this issue, softly hit the chuck with a light hammer or mallet.

This should align the drill bit, and help it to eject easily. Rubber mallets work best, but you could also use small steel hammer.

Method 2 – Use Non-Slip Pads

The next step in removing the stuck bit is to twist the chuck in the correct direction. But, this can prove to be troublesome without proper grip. To get a better grip on the surface, use non-slip pads. We recommend using fabric with rubber content as it has better adhesive properties.

Now, put the machine in reverse, and hold the chuck firmly. With the increased grip, most of the power will be conveyed into your arms, so be cautious not to hurt your hands.

Method 3 – Use Wrench to Remove Stuck Drill

If the previous methods don’t work, then it’s time to step up the game. Take a wrench of proper size, and firmly hold the chuck. This will provide extra grip and leverage. Now, turn the drill in reverse while holding the wrench tightly. This should do the trick.

You can also use two separate wrenches. Hold both of them facing opposite sides and manually twist the chuck. Use a rag to prevent scratches, if the chuck moves inside the wrench then readjust the grip.

Method 4 – Use Solvent or Lubricant

Corrosion can also make the bit get stuck. If the drill bit is left unattended for a long period, then it has most likely corroded, making it harder for the chuck to release the drill bit.

You can use anti-corrosion solvents like WD-400 to dissolve some of the rust. This will make the bit much easier to eject. After you take out the bit, try to clean as much rust as possible using a steel brush and solvent.

To prevent this from happening in future, we suggest you to properly lubricate the machine. A simple essential oil should do the trick.

How to Remove Broken Bit Stuck in Chuck

In some cases, the drill bit could have sheared off inside the chuck. This unexpected incident can complicate the repairing process a great deal.

Firstly, you can use pliers to get the broken bit out of the chuck. This is an effective method if the bit isn’t stuck too deep inside. Before removing, use a cloth to clean off drilling oil or debris to improve grip.

After cleaning up, firmly attach locking pliers to the drill bit. After you get a good grip, squeeze the handles tightly so the plier jaws lock tightly around the bit.

Keep rotating the pliers in a counter-clockwise motion until it becomes loose, and then slowly take out the broken bit.

However, if it persists, continue to rotate the bit until you can pull it out with ease. It’s important to avoid snapping or bending the pliers as it could push the bit even further inside.

Safety Notes

Safety and well-being is always a considerable factor when using hazardous machinery. If handled carelessly, power drills can cause severe injuries.

  • A power drill should only be repaired or used by a professional. But, if you are a novice, be sure to have someone experienced by your side at all times.
  • Good quality working gloves will prevent the drill from slipping.
  • Sharpening or drilling can create sparks and also shear off metal pieces. Wear protective eye-wear, this will prevent debris from getting in your eyes.
  • The chuck should be tightened to provide better traction when drilling into a surface.
  • Always turn off the drill and disconnect the power supply before adjusting, or changing the drill bit. 

Tips for Maintaining Power Drills

Maintaining your power drill properly will increase its lifespan, and also prevents workplace injuries. By following some simple steps, you can keep your drill as good as new.

1. Keep Away from Liquids

Electrical appliances and liquids don’t mix well. So, regardless of how you store it, always remember to put away your power drill in a dry place.

Assuming you have an electric power drill, whether it’s corded or battery-powered; water, coffee, or oils can permanently damage the machine.

2. Wait for the Drill to Cool Down

Power drills generate a tremendous amount of heat while operating, and this is completely normal. With that said, you shouldn’t store your drill immediately after use, as this can trap heat inside the case and damage the electronics. Instead, let it cool down before storing.

3. Regular Lubrication

As we’ve discussed before, power drills have a lot of moving parts, so it’s important to keep them lubricated.

You should refer to the owner’s manual for proper instructions on how to do it, or consult an expert. Machine oil, grease, and other types of lubricants can be used to keep your drill running smoothly.

4. Clean Regularly

You need to clean the drill daily along with the oiling. Power drills can collect a lot of dirt and dust after use. Using a clean cloth, wipe off the surface, and you can also use a brush or compressed air to remove dust from creases.

Frequently Asked Question

What is the Best Way to Remove and Replace a Chuck on a Drill?

Firstly, locate the Allen screw slot or machine screw.

Then remove this screw using an Allen wrench or slotted screwdriver, remember to turn it clockwise as most drill chucks are reversely threaded.

Once the screw is removed, use a chuck key to remove it from the threaded drill shaft. Take the new chuck of the correct size, and reverse the removal steps. 

How to Properly Clean a Power Drill?

Regularly cleaning your drill is important to keep it functional. Before cleaning, remember to unplug or take out the battery pack. Then use a dry rag to clean any dirt on the drill body.

If you see any persistent stains, then use a squirt of mild oil cleaner to rub them off. Use a vacuum cleaner or pressurized air to blow off the remaining dust particles.  

How to Sharpen a Drill Bit?

The most efficient method of sharpening is to use a machine jig. Place the drill bit into the slot at an angle, and make sure it fits snugly. Turn the grinder wheel on and push the bit inwards.

Slide the jag back and forth while holding the drill bit against the grinder. So, you will have to use both your hands.

Dunk the tip of the bit in water to make sure it stays cool. Keep grinding until all of the edges are even. 

Is it Important to Clean Power Drills?

Cleaning is necessary to preserve the quality of the machine. Power drills tend to catch a lot of dust and debris. So, be sure to clean it after every use. Leaving it dirty can cause the parts to catch rust and malfunction.


In this guide, we showed you a few different methods on how to remove stuck drill bit from keyless chuck. Now, you can easily repair your precious drill and get back to work.

Luckily, you can solve most of these issues in just a few simple steps, but a severely damaged drill may require professional care or a visit to the local hardware store.

We hope you found this article helpful, and always remember to practice proper safety.

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